Definition of Aluminum coil

Aluminum coil is a continuous sheet of aluminum that has been rolled into a coil shape for convenient storage, транспорт, and processing.

These coils are commonly used in industries such as construction, аутомотиве, ваздухопловство, електроника, and packaging.

Aluminum coils come in various alloys, thicknesses, and coatings, depending on their intended application.

Алуминијумска завојница
Алуминијумска завојница

Aluminum coil production process

Aluminum coil can be produced from aluminum ingots or other forms of raw aluminum (called cold rolling or direct cast) or from a smelting process directly through rolling (called continuous cast).

Bauxite Mining and Alumina Refining

  • The process starts with bauxite, the main raw material for aluminum.
  • Bauxite is refined using the Bayer process to extract alumina (АЛ³О₃).

Aluminum Smelting

  • Alumina is converted into pure aluminum through the Hall-Héroult process (electrolytic reduction).
  • The process takes place in an electrolytic cell using high voltage electricity and carbon electrodes.

Casting into Ingots

  • Molten aluminum is cast into large ingots, slabs, or blooms.
  • These are the raw materials for the rolling process.

Топло котрљање

  • Aluminum sheet is heated to about 400–500°C (750–930°F).
  • It passes through a rolling mill, where its thickness is reduced and its length is increased.
  • This process enhances the mechanical properties of the metal.

Хладно котрљање

  • Након врућег котрљања, the aluminum strip is cold rolled at room temperature.
  • This process further improves thickness and increases surface finish, снага, и флексибилност.
  • It is essential for applications that require precise dimensions and smooth surfaces.

Враголовање (optional)

  • Aluminum coils can be annealed (heat treated) to soften them and relieve internal stresses.
  • This step depends on the desired mechanical properties.

Surface treatment and coating (if required)

Aluminum coils can be given a variety of surface treatments:

  • Анодизиран (отпорност на корозију)
  • Paint or coating (for decorative or protective finishes)
  • Embossed (to add texture)

Slitting and cutting

  • Aluminum coils are cut into narrower strips or sheets based on customer requirements.

Coiling and packaging

  • Коначно, the aluminum sheet is tightly rolled into a coil.
  • It is packaged and shipped for use in construction, аутомотиве, електроника, and other industries.

Why Choose Aluminum over Other Metals?

Lightweight Advantage

Aluminum’s standout feature is its low weight compared to materials with similar properties.

This makes it a preferred choice in industries like automotive and aerospace, where reducing overall weight is crucial.

Додатно, its lightweight nature lowers transportation costs.

Excellent Workability

Highly malleable, aluminum can be effortlessly shaped, жигосан, or formed to fit various applications.

Its adaptability makes it a go-to material for manufacturing techniques such as roll forming, цртање, и жигосање.

Врхунски отпорност на корозију

За разлику од челика, aluminum naturally resists rust and corrosion, enhancing its durability and longevity in various environments.

Економичност

Compared to alternatives like copper, aluminum offers a more budget-friendly option without compromising on performance, helping manufacturers manage costs efficiently.

Eco-Friendly and Recyclable

Aluminum’s recyclability makes it an environmentally sustainable choice, as it can be reused repeatedly, minimizing waste and resource consumption.

Висока проводљивост

As a strong conductor of heat and electricity, aluminum provides 62% of the conductivity of electrical-grade copper when measured by cross-sectional area.

Међутим, when compared by weight, it outperforms copper with 204% of its conductivity.

Common alloy grades, characteristics and uses of aluminum coils

Alloy Grade Карактеристике Примарне апликације
1050 High purity (≥99%), excellent electrical/thermal conductivity, strong corrosion resistance, low strength, easy to process. Chemical containers, packaging materials (Нпр., алуминијумска фолија), electrical components, Измењивачи топлоте.
1060 Ultra-high purity (≥99,6%), Изузетна отпорност на корозију, good ductility in soft temper, conductivity near pure aluminum. Corrosion-resistant equipment, conductive materials, architectural decoration, food industry containers.
3003 Manganese alloyed (1.0-1.5%), Умерена снага, Одлична формалност, Добра отпорност на корозију, анодизован. Building roofing/wall panels, automotive radiators, kitchenware, refrigeration components.
3105 Manganese and magnesium added, slightly higher strength than 3003, good fatigue resistance, surface-friendly for treatments. Architectural cladding, shutters, vehicle interiors, general fabrication parts.
5052 Magnesium alloyed (2.2-2.8%), Изузетна отпорност на корозију (посебно у морском окружењу), medium strength, easy to weld and process. Marine/automotive sheet metal, Резервоари за гориво, marine equipment, резервоари за гориво за авионе, под притиском.
5083 High magnesium (4.0-4.9%) + манган, ultra-high strength, seawater corrosion resistance, retains toughness at cryogenic temperatures (-196° Ц). Бродски труп, offshore platforms, liquefied natural gas (Лнг) Резервоари за складиштење.
5754 Lower magnesium content than 5083, superior weldability, excellent stress corrosion resistance, deep-drawable. Automotive body panels, welded structures, chemical pressure vessels.
6061 Магнезијум + silicon alloyed (0.8-1.2% Мг, 0.4-0.8% И), heat-treatable (Т6 темперамент), велика снага, balanced mechanical properties. Аероспаце компоненте, precision machinery parts, rail vehicle structures.
8011 Iron alloyed (0.5-1.0%), Умерена снага, exceptional processability (ultra-thin foil rolling), strong barrier/sealing performance. Food/pharmaceutical packaging foil, капице за флаше, ФРИНС измењивача топлоте, capacitor foil.
8079 Гвожђе + silicon alloyed (0.7-1.3% Фе, 0.05-0.3% И), higher strength, ultra-high barrier properties, moisture/oxidation resistance. Амбалажа високог баријера (Нпр., vacuum metallized film), moisture-proof laminates, Фармацеутска амбалажа.

China High-Quality Aluminum Coil Supplier – Langhe Aluminum

Langhe Aluminum is a leading China-based aluminum coil supplier, known for providing high-quality aluminum products for various industries.

With a strong commitment to innovation and excellence, Langhe Aluminum specializes in manufacturing premium aluminum coils that meet international standards.

Why Choose Langhe Aluminum?

High-Quality Materials – We use top-grade aluminum to ensure durability, снага, and superior performance.

Advanced Manufacturing – Our state-of-the-art production facilities guarantee precision and consistency in every coil.

Wide Range of Applications – Our aluminum coils are widely used in изградња, аутомотиве, ваздухопловство, паковање, and electrical industries.

Одлична отпорност на корозију – Our products undergo advanced treatments to enhance longevity and protect against rust and corrosion.

Customizable Solutions – We offer various sizes, thicknesses, and coatings to meet diverse customer needs.

Competitive Pricing – We provide cost-effective solutions without compromising quality, making us a trusted choice for global buyers.

With years of expertise and a dedication to customer satisfaction, Лангхе алуминијум is your go-to supplier for premium aluminum coils in China. Contact us today to learn more about our products and services!

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