Definition of Aluminum coil

Aluminum coil is a continuous sheet of aluminum that has been rolled into a coil shape for convenient storage, перевезення, and processing.

These coils are commonly used in industries such as construction, автомобільний, аерокосмічний, електроніка, та упаковка.

Aluminum coils come in various alloys, thicknesses, and coatings, depending on their intended application.

Алюмінієва котушка
Алюмінієва котушка

Aluminum coil production process

Aluminum coil can be produced from aluminum ingots or other forms of raw aluminum (called cold rolling or direct cast) or from a smelting process directly through rolling (called continuous cast).

Bauxite Mining and Alumina Refining

  • The process starts with bauxite, the main raw material for aluminum.
  • Bauxite is refined using the Bayer process to extract alumina (Al₂o₃).

Aluminum Smelting

  • Alumina is converted into pure aluminum through the Hall-Héroult process (electrolytic reduction).
  • The process takes place in an electrolytic cell using high voltage electricity and carbon electrodes.

Casting into Ingots

  • Molten aluminum is cast into large ingots, slabs, or blooms.
  • These are the raw materials for the rolling process.

Гаряче кочення

  • Aluminum sheet is heated to about 400–500°C (750–930°F).
  • It passes through a rolling mill, where its thickness is reduced and its length is increased.
  • This process enhances the mechanical properties of the metal.

Холодне кочення

  • Після гарячого кочення, the aluminum strip is cold rolled at room temperature.
  • This process further improves thickness and increases surface finish, міцність, та гнучкість.
  • It is essential for applications that require precise dimensions and smooth surfaces.

Відпал (optional)

  • Aluminum coils can be annealed (heat treated) to soften them and relieve internal stresses.
  • This step depends on the desired mechanical properties.

Surface treatment and coating (if required)

Aluminum coils can be given a variety of surface treatments:

  • Анодування (Корозійна стійкість)
  • Paint or coating (for decorative or protective finishes)
  • Embossed (to add texture)

Slitting and cutting

  • Aluminum coils are cut into narrower strips or sheets based on customer requirements.

Coiling and packaging

  • Нарешті, the aluminum sheet is tightly rolled into a coil.
  • It is packaged and shipped for use in construction, автомобільний, електроніка, and other industries.

Why Choose Aluminum over Other Metals?

Lightweight Advantage

Aluminum’s standout feature is its low weight compared to materials with similar properties.

This makes it a preferred choice in industries like automotive and aerospace, where reducing overall weight is crucial.

Додатково, its lightweight nature lowers transportation costs.

Excellent Workability

Highly malleable, aluminum can be effortlessly shaped, штампований, or formed to fit various applications.

Its adaptability makes it a go-to material for manufacturing techniques such as roll forming, малювання, і штампування.

Вища резистентність до корозії

На відміну від сталі, aluminum naturally resists rust and corrosion, enhancing its durability and longevity in various environments.

Економічна ефективність

Compared to alternatives like copper, aluminum offers a more budget-friendly option without compromising on performance, helping manufacturers manage costs efficiently.

Eco-Friendly and Recyclable

Aluminum’s recyclability makes it an environmentally sustainable choice, as it can be reused repeatedly, minimizing waste and resource consumption.

Висока провідність

As a strong conductor of heat and electricity, aluminum provides 62% of the conductivity of electrical-grade copper when measured by cross-sectional area.

Однак, when compared by weight, it outperforms copper with 204% of its conductivity.

Common alloy grades, characteristics and uses of aluminum coils

Alloy Grade Характеристики Первинні програми
1050 Висока чистота (≥99%), excellent electrical/thermal conductivity, strong corrosion resistance, low strength, easy to process. Chemical containers, packaging materials (Напр., алюмінієва фольга), electrical components, Теплообмінники.
1060 Ultra-high purity (≥99.6%), Виняткова резистентність до корозії, good ductility in soft temper, conductivity near pure aluminum. Corrosion-resistant equipment, conductive materials, architectural decoration, food industry containers.
3003 Manganese alloyed (1.0-1.5%), помірна сила, Відмінна формуваність, Хороша резистентність до корозії, анодизований. Building roofing/wall panels, автомобільні радіатори, kitchenware, refrigeration components.
3105 Manganese and magnesium added, slightly higher strength than 3003, good fatigue resistance, surface-friendly for treatments. Architectural cladding, shutters, vehicle interiors, general fabrication parts.
5052 Magnesium alloyed (2.2-2.8%), Видатна резистентність до корозії (особливо в морських умовах), medium strength, easy to weld and process. Marine/automotive sheet metal, паливні резервуари, marine equipment, aircraft fuel tanks, Судна тиску.
5083 High magnesium (4.0-4.9%) + марганець, ultra-high strength, seawater corrosion resistance, retains toughness at cryogenic temperatures (-196° C). Корабельні корпуси, offshore platforms, liquefied natural gas (СПГ) резервуари для зберігання.
5754 Lower magnesium content than 5083, superior weldability, excellent stress corrosion resistance, deep-drawable. Automotive body panels, welded structures, chemical pressure vessels.
6061 Магній + silicon alloyed (0.8-1.2% Мг, 0.4-0.8% І), heat-treatable (T6 вдача), висока сила, balanced mechanical properties. Аерокосмічні компоненти, precision machinery parts, rail vehicle structures.
8011 Iron alloyed (0.5-1.0%), помірна сила, exceptional processability (ultra-thin foil rolling), strong barrier/sealing performance. Food/pharmaceutical packaging foil, Шапки для пляшок, heat exchanger fins, capacitor foil.
8079 Прасувати + silicon alloyed (0.7-1.3% Феод, 0.05-0.3% І), higher strength, ultra-high barrier properties, moisture/oxidation resistance. High-barrier packaging (Напр., vacuum metallized film), moisture-proof laminates, фармацевтична упаковка.

China High-Quality Aluminum Coil Supplier – Langhe Aluminum

Langhe Aluminum is a leading China-based aluminum coil supplier, known for providing high-quality aluminum products for various industries.

With a strong commitment to innovation and excellence, Langhe Aluminum specializes in manufacturing premium aluminum coils that meet international standards.

Why Choose Langhe Aluminum?

High-Quality Materials – We use top-grade aluminum to ensure durability, міцність, and superior performance.

Advanced Manufacturing – Our state-of-the-art production facilities guarantee precision and consistency in every coil.

Wide Range of Applications – Our aluminum coils are widely used in будівництво, автомобільний, аерокосмічний, упаковка, and electrical industries.

Відмінна резистентність до корозії – Our products undergo advanced treatments to enhance longevity and protect against rust and corrosion.

Customizable Solutions – We offer various sizes, thicknesses, and coatings to meet diverse customer needs.

Competitive Pricing – We provide cost-effective solutions without compromising quality, making us a trusted choice for global buyers.

With years of expertise and a dedication to customer satisfaction, Алюміній is your go-to supplier for premium aluminum coils in China. Contact us today to learn more about our products and services!

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